6.
The
quality assessment of fusible interlining
At present, the standards that our
country's fusible interlining production refers to are the
national standard GB11390-89 woven fusible interlining,
GB11391-89 now-woven fusible interlining, GB11393-89 garment
linings appearance quality, partial flaws discerning and
size extension regulations, GB11400----GB11402 fusible interlining
dry heat size, after-dry-cleaning appearance, after-washing
appearance and size change, peeling strength test method
and other standards. According to the regulation of the
standards, the quality assessment of fusible interlining
is divided into intrinsic quality inspection and appearance
quality inspection. Intrinsic quality inspection is to detect
various technical indexes by physical test. Appearance quality
inspection is to check up the number of various faults on
the fabric surface. The quality grade is assessed according
to both intrinsic quality and appearance quality.
1)、Major
technical indexes and their detection method.
A. Peeling strength
Peeling strength is a very important index of fusible
interlining. It mainly examines the adhesive fastness
after the adhesion of fusible interlining and fabric.
The ideal peeling strength should be the destroyer to
fusible interlining bulk coherence. Therefore, coating
quantity, baking temperature and adhesion condition all
are the factors affecting peeling strength. National standards
have stimulated the peeling strength indexes of various
fusible interlining according to different wearing characteristics.
Among them shirt lining is 18 newton/5X10cm, coat lining
is 12 newton/5X10cm。During the adhesive bonding, the matching
of fabric fiber components and thermosol, the finishing
of resin and organosilicon will also affect peeling strength.
There are three aspects to assess peeling strength: after-adhesion
peeling strength, after-washing peeling strength, after-steaming
peeling strength.
The detection
method of peeling strength: bond fusible interlining to
fabric with press machine, cool it for over four hours,
cut it to the pattern of 5cm width, pull apart the lining
and fabric, nip it on the press machine to be stretched
and to test its peeling streng.
B.Washing size change
Washing size change is also called water shrinkage.
It indicates the stability of hygrometric state size of
fusible interlining. If the hygrometric state size is
not stable, the size stability and shape-retention will
be affected. The reasons that cause water shrinkage are
the innate wetting expansion of base cloth fiber and the
relaxation and shrinkage of the internal stress resulting
from the stretching in the processing. There are two basic
ways to stabilize washing size change. One way is to use
the method of chemical resin finishing to achieve the
aim of shrink-proof. Its principle is similar with dry
heat size change; the other way is to use mechanical method
to do shrunk finish to eliminate the stretching tension
of base cloth. The national standards have stipulated
the shrinkage indexes of various fusible interlining.
For instance, the warp-wise and filling-wise of shirt
lining is not above 1.5%,the warp-wise of coat lining
is not above 2.5%, and the filling-wise of it is not above
2.0%。
The
detection of washing size change is carried out by regulated
shrinkage tester and according to regulated test condition.
The method is: take a piece of 60cm full-width lining,
measure and take three 50cm length marks separately along
warp-wise within the width, and measure and take three
width marks long filling-wise (measuring should be exact
to 0.1cm). Then put the lining in 60±2℃ hot water and
wash it for 15 minutes. Then take it out of the water
and spread it out. After drying, naturally cool it for
four hours. Finally measure the distance between the warp-wise
mark and filling-wise mark and then take three arithmetic
average values separately from warp-wise and filling-wise.
The calculating way is washing size change(%)=(pre-test
length- after-test length)*100%/pre-test length
C.Dry-heat size change
Dry-heat size is the shrinking phenomenon resulting
from fusible interlining's meeting heat in the pressing
process. It also called thermo-shrinkage. Thermo-shrinking
is quite prominent on chemical fiber fabrics because fiber
has insufficient heat setting in the fiber forming process
and its inner structure changes again when it is heated
once more. The thermo-shrinking on natural fibers is not
obvious and there is just some structure change resulting
from fiber's heating. The method of stabilizing thermo-shrinking
is to strengthen heat setting to chemical fiber base cloth
so that it will not occur structure change after being
heated once more, and to do reasonable resin finishing
to natural fiber base cloth in order to form a layer of
tough film on fiber surface and lead to the chemical combination
of fiber and resin and reduce the morphological change
during heating. The national standards have stipulated
the shrinkage index: the warp-wise and filling-wise of
cotton base cloth is not above 1.0%;the warp-wise of polyester
cotton base cloth is not above 1.5%,and the filling-wise
is not above 1.0%。
The detection method of dry-heat size change is: take
two test samples of 30cmX30cm lining, draw three marks
separately along warp-wise and filling-wise, then bond
them together with appropriate adhesion condition, finally
measure separately the distance between the warp-wise
mark and filling-wise mark on the test samples after cooling
and take three arithmetic average values separately from
warp-wise and filling-wise.
The calculating way is:
Dry-heat size change(%)=(pre-test length-after-test length)
*100%/pre-test length
D.Washing appearance change after adhesion
Washing appearance change after adhesion is the index
to examine the washability and dry-cleanabilty after the
pressing of fusible interlining and fabric. The quality
grade is mainly assessed according to washing time and
after-washing fabric's flatness, degumming, frothing or
other characteristics .
Washing and dry-cleaning are the two basic garment scouring
ways. Different garments have different scouring requirements.
For instance, shirt should be washable and woolen western-style
clothes should be dry-cleanable. The persistence of the
adhesion power of fusible interlining and fabric must
meet their scouring requirements. Therefore, washability
and dry-cleanability are the important indexes to test
this effect.
Washability National standards stipulate that shirt lining
should have the ability to resist washing for five times
and its appearance flatness and stiffness should reach
the fourth grade; coat lining should have the ability
to resist washing for two times and its appearance flatness
and stiffness should reach the fourth grade. The test
way is: take a piece of 30cmX30cm lining and bond it with
fabric, after natural cooling put it into home washer,
add proper amount washing power, wash it in 40℃ water
temperature, wash it for regulated times (15minutes is
a time), assess appearance change degree after oven drying
and open drying. Put both guide sample and test sample
on the same plane and arrange and compare them according
to the same warp-wise and filling-wise, then make the
grade assessment of the test sample.
Dry-cleanabilty National standards stipulate that coat
lining should have the ability to resist dry-cleaning
for five times and its appearance flatness and stiffness
should reach the fourth grade. The test way is: take a
piece of 30cmX30cm lining and bond it with fabric, after
natural cooling put it into a small-sized dry cleaner
and dry-clean it in the tetrachloroethylene flux whose
temperature is not above 30℃, wash it for regulated times
(15 minutes is a time) and then air-dry it, finally assess
the appearance change degree. Put both guide sample and
test sample on the same plane and arrange and compare
them according to the same warp-wise and filling-wise.
National standards have stipulated the standard of assessing
the washing appearance change of fusible interlining.
This standard is used to assess the washability grade
of fusible interlining after washing. Grading status is
in graph-4.
| Graph-4 The grading
standard of the washing appearance change of fusible
interlining |
| Grade |
Foaming Degree |
| First Grade |
Serious Foaming |
| Second Grade |
Partial Foaming |
| Third Grade |
Wrinkling |
| Fourth Grade |
Slight Wrinkliing |
| Fifth Grade |
Flat surface, no wrinkling, no foaming |
2.)
Appearance quality inspectation
Appearance
quality inspection is to inspect and grade the appearance
fault of fusible interlining base cloth and spreading
thermosol in the way of threading marking and size-extension.
Threading marking is to mark the flaws on fabric surface
by threading. Size-extension is to extend length for the
flaw's affecting use. Appearance inspecting items mainly
include: width, the woven deflects bulging on the fabric,
rubberized deflects and other spread or partial defects
such as end out, hole, omission of coating. National standards
stipulate: do threading marking to the flaw that will
not affect use and size-extension to the partial flaw
that will affect use. Extend the size of every flaw by
15-25cm and assess grade by the 100-meter accumulated
threading marking number. First grade one allows 16 threading
marks that will not affect use. The grade has to be lowered
when the number is over16. The flaws which will seriously
affect use such as hole, blotch must be cut through. The
grade has to be lowered directly if there are spread defects
which can not be cut though.
Appearance quality inspection is carried through under
the sand grinding light of 40w. The inspection of the
thermosol containing fluorescent agent is carried through
under purple light tube. The distance between inspector's
eyes and fabric is about 60cm.
3).Wearing characteristic requirement.
In addition to the above-mentioned
quality assessing items, fusible interlining has other
basic wearing characteristic requirements which have much
to do with its functions. These requirements are also
the quality assessment of the use value of linings. The
wearing characteristics are mainly assessed by experience
and sensation. Sometimes, they need confirming by test.
A. Appearance style
Different garments have different dressing styles.
Some of them are solemn styles and some of them are leisure
style. So fusible interlining also has different and matching
style requirements such as full, drape, elegance, pliable,
stiff, elastic and other special requirements like color,
luster, lightness, etc. With the garment trend's gradual
development towards thinness and softness, the requirements
for lining's pliability and elasticity become higher and
higher.
The style of fusible interlining is mainly assessed by
one's visual feel and hand feel. For example, the effects
of full, drape and elegance and the color, luster of linings
have to be compared by people's visual feel; while linings'
softness, stiffness, elasticity and lightness all have
to be experienced by one's hand touch. Experience is the
most important thing in order to assess exactly the style
of fusible interlining.
B.Comfortable wearing
Comfort is one of the basic requirements of garment. With
the use of fusible interlining, garment's comfort feel
should be improved instead of being reduced. The productive
and technical characteristics of fusible interlining demand
that the garment should has permeability, freeness, safety
and the like characteristics.
Permeability Thermosol is not permeable. If spread the
film thermosol or melt thermosol on the base cloth, the
lining will lose permeability. The common aim of powder
sprinkling coating, powder-point coating and paste-point
coating is to make some clearance between the points of
thermosol in order to keep some permeability after the
adhesion of thermosol and fabric to make wearing more
comfortable.
Follow-up property In order to meet the need of garment's
adapting to body's free movement, the fusible interlining
which has the requirements of elasticity and pliability
should has some shape changeability so that it can randomly
changes shape according to the different stretching press-accepting
directions of garment fabric and avoid damage and has
good restitution ability. The follow-up property of fusible
interlining should be able to meet the stretching limit
requirement of fabric.
Safety The garment containing fusible interlining would
do no harm to people's body if the free formaldehyde content
is not above the safe index of 500mg/kg
No strike-through After fusible interlining's pressing,
thermosol is not allowed to exude out of fabric and base
cloth. Or else the appearance, hand feel and wearing comfort
feel of garment will be affected seriously. Strike-through
not only has something to do with the coating quantity
of lining but also with the pressing, adhesion condition
and the application method. The way to test strike-through
is: underlay a sheet of paper on fabric or lining during
adhesion and pressing. If there is strike-through, the
paper would bond to the fabric and lining.
C.Convenient use
Convenient use denotes the ease of processing and
ease of preservation of fusible interlining during use.
Ease of processing indicates that fusible interlining
should be convenient for cutting and sewing in the garment
production process. For the effect of mechanical friction,
the temperature of electrically powered knife blade and
sewing machine needle will increase. So if thermosol's
anti-sticking ability is bad, it will be bonded to the
blade and needle easily. It will even cause the mutual
adhesion of fabric slashes and affect the processing quality
and production efficiency of garment. Therefore, during
the fusible interlining production, we should choose thermosol
reasonably and strive to solve the technical adhesion
problem to provide convenience to processing use.
Ease of preservation indicates that fusible interlining
is not limited by special conditions in various links
like use, transportation and storage and it will not occur
the phenomena like chlorine retention, yellowing and aging
in certain period.
|